Robinson R44 Astro 2200 Hour Overhaul Kit
Download: 2013 Robinson R44 Astro Overhaul Kit Contents and Pricing (PDF)
Due to changes with the main rotor blade requirements for the Astro Helicopter per AD 2011-12-10, Robinson Helicopter Company no longer offers a 2200 HR overhaul kit for Astro Helicopters that have not been upgraded to hydraulic flight controls in compliance with the AD. For Astros that have been retrofitted with hydraulic flight controls, please see the R44 Raven I 2200 Hour Kit below.
If you are inquiring about an Astro overhaul kit for an aircraft with mid-time -4 stainless steel blades, but have not performed the hydraulic upgrade, please contact Rotorcorp to arrange for pricing of the remaining kit components not inclusive of blades. Click here for more reading on this topic.
O-540 Engine Build-Up Kit (R8301) $3,700
Includes all engine cooling panels, gaskets, hoses, lines, etc.
R44 Interior Overhaul Kit, Leather (R8014) $6100
R44 Interior Overhaul Kit, Velour (R8010) $5500
NOTE: Interior overhaul kit includes new seats, carpets, insulation, cyclic and collective boots, etc. Must specify color (blue, gray, brown, tan) and heater location.
Bladder Fuel Tanks (KI-196-1) $6800
NOTE: Evidence of compliance with SB-78B is required if not ordering an overhaul kit with a bladder fuel tank. RHC requires an SO with matching aircraft s/n logbook entry. RHC $1000 rebate extended until 30 April, 2013. (details)
Robinson R44 Raven I 2200 Hour Overhaul Kit
Download: 2013 Robinson R44 Raven I Overhaul Kit Content & Prices (PDF)
R44 Raven I Field Component Overhaul Kit (R8209) $124,000
Includes: main rotor and tail rotor blades, spindles, flex plates, fanwheel, belts, main & tail gearboxes, swashplate, clutch, actuator, fanshaft, pitch control, TR driveshaft and shoulder harness.
R44 Raven I Core Charge, Refundable (R8211) $40,320
Note: The core charge is forwarded by the Service Center to Robinson Helicopter Company and is refunded upon receipt and inspection of acceptable core components. The amount of the core charge refunded to the customer is typically 80-85% of the amount paid, as determined at the sole discretion of Robinson Helicopter Company. The service center typically receives the core fee refund within 6-8 weeks from the time the components are received by Robinson Helicopter Company.
O-540 Engine Build-Up Kit (R8301) $3,700
Includes all engine cooling panels, gaskets, hoses, lines, etc.
R44 Interior Overhaul Kit, Leather (R8014) $6100
R44 Interior Overhaul Kit, Velour (R8010) $5500
NOTE: Interior overhaul kit includes new seats, carpets, insulation, cyclic and collective boots, etc. Must specify color (blue, gray, brown, tan) and heater location.
Bladder Fuel Tanks (KI-196-1) $6800
NOTE: Evidence of compliance with SB-78B is required if not ordering an overhaul kit with a bladder fuel tank. RHC requires an SO with matching aircraft s/n logbook entry. RHC $1000 rebate extended until 30 April, 2013. (details)
Robinson R44 Raven II 2200 Hour Overhaul Kit
Download: 2013 Robinson R44 Raven II Overhaul Kit Content & Prices (PDF)
R44 Raven II Field Component Overhaul Kit (R8210) $130,000
Includes: main rotor and tail rotor blades, spindles, flex plates, fanwheel, belts, main & tail gearboxes, swashplate, clutch, actuator, fanshaft, pitch control, TR driveshaft and shoulder harness.
R44 Raven II Core Charge, Refundable (R8212) $40,320
Note: The core charge is forwarded by the Service Center to Robinson Helicopter Company and is refunded upon receipt and inspection of acceptable core components. The amount of the core charge refunded to the customer is typically 80-85% of the amount paid, as determined at the sole discretion of Robinson Helicopter Company. The service center typically receives the core fee refund within 6-8 weeks from the time the components are received by Robinson Helicopter Company.
IO-540 Engine Build-Up Kit (R8302) $3,800
Includes all engine cooling panels, gaskets, hoses, lines, etc.
R44 Interior Overhaul Kit, Leather (R8014) $6100
R44 Interior Overhaul Kit, Velour (R8010) $5500
NOTE: Interior overhaul kit includes new seats, carpets, insulation, cyclic and collective boots, etc. Must specify color (blue, gray, brown, tan) and heater location.
Bladder Fuel Tanks (KI-196-2) $6800
NOTE: Evidence of compliance with SB-78B is required if not ordering an overhaul kit with a bladder fuel tank. RHC requires an SO with matching aircraft s/n logbook entry. RHC $1000 rebate extended until 30 April, 2013. (details)
Additional Items to Consider:
Field Install Air Conditioning Kit For Raven II $16,531
Download: Raven II Air Conditioning Parts List (PDF)
The Rotor Corp AC Kit is assembled from new RHC components, and is designed to be installed installed on R44 Raven II helicopters s/n 10606 and higher. The kit includes all the major components and small parts for a complete installation, and 8130-3 forms for domestic or international use.
Factory Direct Lycoming O540-F1B5
Overhaul/Exchange (HENPL-RT10292) $36,991 *
Rebuild/Exchange “Zero Time” (RENPL-RT10292) $41,259 *
New/Exchange (ENPL-RT10292) $62,562*
New Outright (ENPL-RT10292) $75,074
*$20,400 refundable core deposit due on advance orders. OH Exchange engines are backed with a 1 year parts & labor factory warranty. Rebuilt “Zero Time” and New engines come with a full two year factory warranty on parts and labor.
Factory Direct Lycoming IO-540-AE1A5
Overhaul/Exchange(HENPL-RT10356) $51,677 *
Rebuild/Exchange “Zero Time” (RENPL-RT10356) $55,945 *
New/Exchange (ENPL-RT10356 ) $79,704 *
New Outright (ENPL-RT10356) $95,645
*$21,600 refundable core deposit due on advance orders. OH Exchange engines are backed with a 1 year parts & labor factory warranty. Rebuilt “Zero Time” and New engines come with a full two year factory warranty on parts and labor.
NOTE: Airworthiness Directive 2012-19-01 has been issued by the FAA in September 2012 for certain O540 and IO-540 engines installed in Robinson R44 helicopters. RotorCorp has arranged for priority pricing on Lycoming factory overhauled and rebuilt zero time engines that renders this new AD a non-issue for R44helicopter owners around the world. The AD requires mandatory replacement of engine crankshaft at overhaul on those Lycoming engines specified in Lycoming Service Bulletin 569A and Supplement 569A.
R44 2200 Hour Overhaul Inspection
R44 12 Year Overhaul Inspection
Sample Core Credit



